Calorimetric energetics and localized strain recovery in electron beam powder-bed fusion built NiTi shape memory alloy

dc.contributor.authorSabirov, Tymur
dc.contributor.authorDilibal, Savaş
dc.contributor.authorLanba, Asheesh
dc.contributor.authorMaris, Stella
dc.contributor.authorSfirri, Drew
dc.contributor.authorPeduk, Gözde
dc.date.accessioned2026-03-23T14:11:11Z
dc.date.available2026-03-23T14:11:11Z
dc.date.issued2026
dc.departmentFakülteler, Mühendislik Fakültesi, Mekatronik Mühendisliği Bölümü
dc.description.abstractNickel-Titanium (NiTi or NiTiNOL) is widely recognized for its shape memory effect recovery, which is governed by the thermoelastic martensitic phase transformation. Its limited machinability has restricted its widespread adoption in applications requiring complex geometries. Additive manufacturing is attractive, but ubiquitous laser-based methods result in porous and micro-cracked microstructures that require extensive post-built thermal treatments to barely show functionality. Electron beam powder bed fusion (EB-PBF) presents a viable alternative, enabling near-net-shape fabrication while preserving the material's functional integrity due to high build temperatures and vacuum. This work quantifies the thermoelastic martensitic transformation energetics and links them to local deformation and recovery behavior in as-printed and annealed EB-PBF NiTi. Martensitic transformation behavior is analyzed using differential scanning calorimetry (DSC), which characterizes the transformation temperatures and enthalpies, which are then used to determine the elastic strain energy and irreversible/frictional energy for multiple cycles. We then use digital image correlation (DIC) to map localized reversible deformations that are responsible for the shape memory recovery. The results indicate that high-temperature annealing worsens thermoelastic potential, with as-printed samples exhibiting higher elastic strain energy. We also report large reversible localized deformation islands of detwinned martensite in a slurry of elastically deformed twinned martensite that are ultimately responsible for the global deformation that is then recovered upon heating, returning to its original shape for the as-printed material. The annealed sample on the other hand evolves a localized region of large plastic deformation that results in the fracture of the sample prior to useful detwinning of martensite taking place. These findings reinforce the role of DSC in quantifying phase transformation energetics and underscore EB-PBF's potential in creating NiTi components, without the need for post-annealing, for shape memory-based active applications.
dc.description.sponsorshipMaine Economic Improvement Fund (MEIF) ; NASA EPSCoR RID grant ; University of Southern Maine's UROP program
dc.identifier.doi10.1016/j.mtcomm.2026.114948
dc.identifier.issn2352-4928
dc.identifier.urihttps://doi.org/10.1016/j.mtcomm.2026.114948
dc.identifier.urihttps://hdl.handle.net/11501/2665
dc.identifier.volume52
dc.identifier.wosWOS:001710759800001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.institutionauthorDilibal, Savaş
dc.institutionauthorPeduk, Gözde
dc.institutionauthorid0000-0003-4777-7995
dc.language.isoen
dc.publisherElsevier
dc.relation.ispartofMaterials Today Communications
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.subjectAdditive Manufacturing
dc.subjectElectron Beam Powder-Bed Fusion
dc.subjectShape Memory Alloy
dc.subjectDifferential Scanning Calorimetry
dc.subjectDigital Image Correlation
dc.titleCalorimetric energetics and localized strain recovery in electron beam powder-bed fusion built NiTi shape memory alloy
dc.typeArticle

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