A comprehensive review on friction stir additive manufacturing of various structural alloys for aerospace applications

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dc.contributor.authorBozkurt, Yahya
dc.contributor.authorAvşar, Aslıhan
dc.contributor.authorKorgancı, Melike
dc.contributor.authorÇam, Gürel
dc.date.accessioned2025-11-28T09:40:32Z
dc.date.available2025-11-28T09:40:32Z
dc.date.issued2025
dc.departmentFakülteler, Mühendislik Fakültesi, Metalurji ve Malzeme Mühendisliği Bölümü
dc.description.abstractAdditive manufacturing’s ability to create intricate and lightweight structures makes it particularly attractive to the aerospace industry. However, challenges associated with fusion-based metal additive manufacturing, such as porosity, inclusions, particle segregation, internal voids, and hot cracking, have prompted the development of alternative processes. One such process is solid-state friction stir additive manufacturing, which integrates friction stir-welding with additive manufacturing techniques. This manufacturing process offers significant benefits over traditional fusion-based metal additive manufacturing methods by eliminating solidification-related defects and producing high-quality, flawless components with superior mechanical properties. These benefits make this technique a promising technology for manufacturing parts from various structural alloys, particularly aluminum and magnesium alloys, for aerospace applications. This study explores the application of friction stir additive manufacturing in producing aerospace components, focusing on aluminum and magnesium alloys. It highlights the process’s advantages, challenges, and potential for future advancements in the industry. Ongoing research and technological progress are anticipated to further enhance its capabilities, paving the way for its broader adoption in aerospace manufacturing.
dc.identifier.doi10.1007/s40964-025-01160-y
dc.identifier.endpage7390
dc.identifier.issn2363-9512
dc.identifier.issn2363-9520
dc.identifier.issue10
dc.identifier.scopus2-s2.0-105005111701
dc.identifier.scopusqualityQ1
dc.identifier.startpage7365
dc.identifier.urihttps://doi.org/10.1007/s40964-025-01160-y
dc.identifier.urihttps://hdl.handle.net/11501/2512
dc.identifier.volume10
dc.identifier.wosWOS:001488399900001
dc.identifier.wosqualityQ1
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.institutionauthorÇam, Gürel
dc.language.isoen
dc.publisherSpringer Nature
dc.relation.ispartofProgress in Additive Manufacturing
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.subjectAerospace Applications
dc.subjectAluminum Alloys
dc.subjectFriction Stir Additive Manufacturing
dc.subjectMagnesium Alloys
dc.subjectMetal Matrix Composites
dc.subjectTitanium Alloys
dc.titleA comprehensive review on friction stir additive manufacturing of various structural alloys for aerospace applications
dc.typeReview Article

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